Technologies
To improve the quality of beverages and all production processes, the company renovates its equipment regularly. This makes the company a leader both in Ukraine and in Europe in general in terms of its technological excellence.
Today, Obolon is associated with Ukrainian beer No. 1 on five continents.
- 1993 Obolon commissioned a 0.33 l beer bottling line.
- 1995 On September 1, the company commissioned the first Ukrainian PET bottling line for soft drinks in Filling Shop No. 6.
- 1996 The first Ukrainian beer filling line for 50-liter kegs for restaurants was brought into operation in Filling Shop No. 3 at the main factory.
- 1997 At the end of the year, Obolon was the first in Ukraine to commission a 24-thousand filling line for beer, soft and low-alcohol drinks in aluminum cans.
- 1998 The company launched new cutting edge fermenting equipment - cylindro-conical tanks (CCT)
CCT (cylindro-conical tank) is a vessel for beer fermentation
- 2001 Reequipment of Obolon's own malting facilities resulted in doubling their capacity.
- 2002 The company launched a new beer filling line in kegs delivered by the KHS company (Germany).
- 2003 The Fastiv brewing factory opened a new filling shop.
- 2003 The Obolon brewery equipped its filtration shop with a new candle filter Inopro Getra ECO supplied by KHS.
- 2004 The company commissioned new brewing plants by Ziemann.
- 2004 20 new CCTs were installed.
- 2008 The main factory commissioned 2 new beer filling lines in cans and glass bottles, extended the keg line, and tripled the capacity of its alcohol-free beer production plant.
Energy Efficient Technologies and Innovations
- 2009 Obolon developed a long-term energy saving programme
The programme consists of:
- energy saving measures
- energy utility projects for the main brewery
The corporation's energy efficiency programme includes lower energy consumption measures, namely:
- organizational
- analytical
- production and technical.
Since 2009, the corporation enterprises have implemented the following energy efficient projects:
Obolon saved UAH 7.5 million on sparing fuel resources
- Reconstruction of brewing plants Nos. 2 and 3 by installing Ziemann energy saving equipment.
- Construction of a station for iron extraction from condensate.
- Installation of two low-pressure compressors in the malting pressure shop and in the malting shop.
- Reconstruction of the heat supply and condensate disposal system of the brewer's grain drying section.
- Reconstruction of the CCS (cooling and compressor shop) heating system using the secondary heat produced by the helical compressors.
- Reconstruction of the back water supply system in the CCS building.
- Waste water recycling for malting at the malting plant in Chemerivtsi.
"Now, saving and efficient use of energy resources is the only way to survive during the energy crisis. Obolon was among the first to implement energy efficient measures and has so far achieved considerable success. Thus, in 2013, the corporation reduced its gas consumption by 12% and water consumption by 15%, and saved 11% of electricity".
Sergiy Pustovit
Obolon's leading energy manager
Reasonable use of resources by the corporation enterprises reduced the energy component of the product cost by 0.35%.
- 2014 In July, Obolon was the first food company among the three companies that received a certificate of the State Agency on Energy Efficiency and Energy Saving of Ukraine included in the State Register of Companies Engaged in Development and Use of Energy Saving and Energy Efficient Projects. This will enable the corporation to ensure a two-fold reduction of taxes on the income gained from taking energy efficient measures.
Water Recycling
Every year, Obolon saves 500,000 tons of water due to the water recycling project implemented in 2012.
3,240.500 m3 was the volume of recycled water in 2013. This water is used to wash the equipment and the glass bottles.
СО2 Processing
Obolon processes carbon acid (СО2 gas) released in the process of beer fermenting from gas fraction into liquid with its further use for production purposes.
СО2 processing plants are installed at the Kyiv and Fastiv factories (Zibert Brewery).